The minimum bend radius data shown in these charts is measured to the inside of the bend.
Aluminum sheet metal bend radius chart.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
Aluminum minimum bend radii for 90 degree cold forming of sheet and plate.
Radii for various thicknesses expressed in terms of thickness t.
Material bend radii and minimum bend size charts please note.
Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend.
The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance.
The material thickness will be measured in decimal form not by the gauge number.
Per the aluminum association inc.
Table 1 preferred recommended 90 degree bend radii for various sheet metals.
Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.